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1988 Yamaha Warrior 350 Service Manual.pdf - Free download Ebook, Handbook, Textbook, User Guide PDF files on the internet quickly and easily.

1. 1988 Yamaha Warrior 350 Parts
2. 1988 Yamaha 350 Warrior Atv

Complete coverage for your vehicle

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Written from hands-on experience gained from the complete strip-down and rebuild of a Yamaha YFM350X Warrior, Haynes can help you understand, care for and repair your Yamaha YFM350X Warrior. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Yamaha YFM350X Warrior can help maintain its resale value, save you money, and make it safer to drive.

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What's covered

Table of contents

This Yamaha Warrior ATV manual is 480 pages.

QUICK REFERENCE GUIDE

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Service maintenance intervals schedule / Engine lubrication / / Engine oil and filter change / Periodic lubrication / Control cable lubrication / Drive chain cleaning adjustment lubrication / Periodic maintenance / Non-scheduled maintenance / Parking brake adjustment / Speed limiter / Air filter / Toe-in adjustment / Tune-up / Valve clearance / Cylinder compression test check / Spark plug / Ignition timing / Pilot air screw adjustment / Idle speed adjustment / Storage / Specifications

CHAPTER FOUR / ENGINE TOP END
Engine principles / Decompression cam / Chain guides / Cylinder / Pistons and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Removal / Installation / Primary drive gear, balancer gears and oil pump drive gear / Oil pump / Oil pipe / Stator and stator housing / Alternator rotor and starter clutch / Crankcase and crankshaft / Recoil starter / Break-in procedure / Specifications

Refer to the table below for using the E-Port with dual monitors. You can use your E-Port for dual monitor display. Monitor 1 connection DisplayPort DisplayPort DVI connector Monitor 2 connection DisplayPort DisplayPort Using the Dell™ E-Port.2 Press the eject button to undock the laptop from the E-Port, then lift the laptop away from the E-Port.

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch / External shift mechanism / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission / reverse system identification / Transmission troubleshooting / Output axle / Counter wheel gear assembly / Reverse gear / Transmission inspection / Forward shift mechanism / Reverse shift mechanism / Reverse shift lever adjustment / Specifications

CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor / Carburetor adjustments / Fuel tank / Air filter air box / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Alternator (stator charge coil) / Voltage regulator/rectifier / Capacitor discharge ignition / Ignition coil / Starting system / Starter solenoid / Lighting system / Switches / Reverse switch relay / Starting circuit cut-off relay / Neutral switch relay / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Shock absorber / Steering knuckle / Handlebar / Steering shaft / Tires and wheels / Specifications

CHAPTER ELEVEN / REAR SUSPENSION
Rear wheels / Rear axle housing / Drive chain / Driven sprocket / Tire changing and tire repairs / Shock absorber / Suspension linkage / Rear swing arm / Specifications

CHAPTER TWELVE / BRAKES
Disc brake / Rear caliper / Brake disc / Brake bleeding / Specifications

CHAPTER THIRTEEN / BODY
Seat / Fuel tank cover / Footpegs / Specifications

CHAPTER FOURTEEN / SUPPLEMENT RAPTOR MODELS

INDEX

COLOR WIRING DIAGRAMS

Models covered:
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Yamaha YFM350X Warrior

2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 Yamaha YFM350S Raptor

Clymer Manuals Yamaha YFM350X Warrior & Yamaha YFM350S Raptor Manual

YFM350X Warrior (1987-2004)
YFM350S Raptor (2004-2013)

Online manual

1988 Yamaha Warrior 350 Parts

With a Haynes Online Manual in an online format you get all the trusted content of a printed manual, with additional features to help you get the job done. Take your entire manual with you on every journey.

Key features:

• All colour step-by-step guides for over 200 jobs with 700+ photos
• Image zoom feature for close-up view of jobs
• Brand-new “how to” video tutorials covering key repair tasks
• Print complete sections to take with you into the workshop
• Troubleshooting section – quickly find the cause of a problem
• Colour wiring diagrams help track problems quickly and easily
• Easy search feature – find your job fast
• Dictionary of automotive terms
• Quick links to popular DIY tasks and other jobs linked to your task
• Conversion calculator – imperial and metric units

1988 Yamaha 350 Warrior Atv

• 7

  Contents
• 8

  General Specifications/maintenance Specifications
• 9

  Periodic Inspections and Adjustments
• 9

  Periodic Maintenance/lubrication
• 17

  Machine Identification
• 17

  Vehicle Identification Number
• 17

  Engine Serial Number
• 17

  Model Label
• 18

  General Specifications
• 19

  Maintenance Specifications: Engine
• 20

  Maintenance Specifications: Electrical
• 21

  Cable Routing
• 27

  Ignition System Circuit Diagram
• 28

  Engine Revolution Limiter System
• 29

  YFM350X Wiring Diagram
• 55

  Index
• 64

  Preparation for Removal and Disassembly
• 66

  Special Tools
• 71

  Specifications
• 74

  Maintenance Specifications
• 86

  General Torque Specifications
• 86

  Definition of Units
• 87

  Lubrication Diagrams
• 93

  Periodic Inspection and Adjustments
• 94

  Valve Clearance Adjustment
• 97

  Spark Plug Inspection
• 99

  Crankcase Ventilation System
• 99

  Fuel Line
• 99

  Intake Manifold
• 99

  Exhaust System
• 100

  Idling Speed Adjustment
• 101

  Timing Chain Adjustment
• 101

  Engine Oil Level Inspection
• 102

  Engine Oil Replacement
• 105

  Clutch Adjustment
• 105

  Ignition Timing Check
• 106

  Compression Pressure Measurement
• 108

  Air Filter Cleaning
• 111

  Throttle Cable Adjustment
• 113

  Speed Limiter Adjustment
• 114

  Brake Pad/fluid Inspection
• 115

  Front Brake Adjustment
• 116

  Rear Brake Adjustment
• 118

  Parking Brake Adjustment
• 119

  Air Bleeding (Hydraulic Brake System)
• 120

  Drive Chain Slack Adjustment
• 122

  Drive Chain Lubrication
• 122

  Front and Rear Shock Absorber Adjustment
• 125

  Brake and Change Pedal
• 125

  Brake and Clutch Levers
• 125

  Cable Inspection and Lubrication
• 126

  Steering and Suspension Lubrication
• 126

  Wheel Bearings
• 126

  Steering System
• 127

  Toe-in Adjustment
• 128

  Tire Inspection
• 131

  Wheel Inspection/battery Inspection
• 133

  Fuse Inspection
• 135

  Headlight Beam Adjustment/bulb Replacement
• 137

  Engine Removal
• 139

  Drive Select Lever and Crankcase Ventilation Hose
• 142

  Engine Disassembly
• 142

  Decompression Cam, Cam Chain Sprocket and Cylinder Head
• 148

  Oil Filter and Neutral Switch
• 149

  Clutch
• 150

  Primary Drive Hear and Balancer Driven Gear
• 151

  Shift Shaft
• 151

  Oil Pipe
• 155

  Bearing and Oil Seals
• 156

  Crankshaft/Rocker Arms/Valves
• 158

  Inspection and Repair
• 158

  Cylinder Head
• 159

  Valve Seat
• 162

  Valve/valve Guide
• 163

  Camshaft
• 165

  Valve Spring
• 165

  Timing Chain/chain Guide/sprocket
• 166

  Cylinder/piston
• 168

  Piston Ring
• 169

  Piston Pin
• 170

  Crankshaft/connecting Rod
• 170

  Electric Starter Drives
• 172

  Clutch Inspection and Repair
• 174

  Oil Pump
• 174

  Shifter
• 175

  Transmission
• 176

  Balance Drive Gear
• 176

  Crankcase
• 178

  Engine Assembly and Adjustment
• 178

  Cramshaft/rocker Arms/valves
• 180

  Rocker Arm and Camshaft
• 181

  Transmission/balancer/crankshaft
• 184

  Crankchaft and Balancer Shaft
• 185

  Transmission and Shifter
• 186

  Shifter Diagram
• 189

  Drive Gear
• 192

  Clutch Diagram
• 193

  Right Crankcase Cover
• 193

  Neutral Switch and Oil Filter
• 194

  Starter Motor and Cam Chain
• 194

  CDI Magneto and Left Crankcase
• 196

  Cylinder Head/cylinder/piston
• 198

  Piston and Cylinder
• 199

  Cam Sprocket Installing Steps
• 202

  Cylinder Head and Cam Chain Sprocket
• 203

  Remounting Engine
• 207

  Carburetor
• 208

  Carburetor: Section View
• 209

  Carburetor Removal
• 210

  Carburetor Disassembly
• 212

  Carburetor Inspection
• 213

  Carburetor Assembly
• 214

  Carburetor Installation
• 215

  Float Height Adjustment
• 216

  Fuel Level Adjustment
• 217

  Wire Cylinder Removal/inspection
• 218

  Wire Cylinder Installation
• 219

  Front Wheel and Wheel Hub
• 220

  Front Wheel Removal
• 221

  Front Wheel Inspection
• 222

  Front Wheel Installation
• 224

  Rear Wheel and Wheel Hub
• 225

  Rear Wheel and Wheel Hub Removal
• 226

  Rear Wheel and Wheel Hub Inspection
• 227

  Rear Wheel and Wheel Hub Installation
• 230

  Front Brake
• 230

  Brake Caliper and Brake Disc
• 231

  Brake Hose and Master Cylinder
• 232

  Brake Pad Replacement
• 233

  Caliper Removal
• 234

  Front Brake Caliper Disassembly/installation
• 236

  Air Bleeding
• 237

  Master Cylinder Disassembly/installation
• 238

  Brake Disc
• 240

  Rear Brake
• 242

  Caliper Disassembly
• 244

  Master Cylinder Disassembly
• 245

  Master Cylinder Inspection and Repair/assembly
• 246

  Caliper
• 247

  Master Cylinder
• 248

  Front Suspension
• 249

  Front Suspension Removal
• 250

  Front Suspension Inspection
• 251

  Front Suspension Installation
• 253

  Steering System Removal
• 254

  Steering System Inspection
• 255

  Steering System Installation
• 257

  Rear Shock Absorber and Swingarm
• 258

  Handling the Rear Shock Absorber and Gas Cylinder
• 258

  Disposing of a Rear Shock Absorber and Gas Cylinder
• 259

  Removing/checking the Rear Shock Absorber
• 259

  Checking the Relay Arm and Connecting Arm
• 260

  Installing the Rear Shock Absorber
• 260

  Removing/checking the Swingarm
• 261

  Checking the Drive Chain
• 264

  YFM350XA Circuit Diagram
• 266

  Electrical Components
• 267

  Checking of Switches
• 267

  Switch Connection
• 267

  Checking Switch for Terminal Connection
• 270

  Checking of Bulbs
• 270

  Kinds of Bulbs
• 272

  Electrical Starting System Circuit Diagram
• 273

  Electrical Starting System Overview
• 274

  Starting Circuit Operation
• 275

  Electrical Starting System Troubleshooting
• 275

  Starter Motor Does Not Operate
• 284

  Charging System Circuit Diagram
• 285

  Charging System Overview
• 286

  Charging System Troubleshooting
• 286

  The Battery Is Not Charged
• 291

  Ignition System Overview
• 292

  Ignition System Troubleshooting
• 292

  If Ignition System Should Become Inoperative
• 298

  Lighting System Overview
• 299

  Lighting System Circuit Diagram
• 300

  Lighting System Troubleshooting
• 300

  Headlight Tail Light Do Not Come On
• 304

  Signal System Circuit Diagram
• 305

  Signal System Overview
• 306

  Signal System Troubleshooting
• 306

  Neutral Indicator Light and Reverse Indicator Light Do Not Come On
• 311

  Starting Failure/hard Starting
• 313

  Poor Idle Speed Performance/poor Medium and High Speed Performance
• 314

  Faulty Gear Shifting
• 314

  Clutch Slipping/dragging
• 315

  Overheating
• 315

  Faulty Brake
• 316

  Shock Absorber Malfunction
• 316

  Instable Handling/faulty Lighting System